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Custom Industrial Solutions

Custom
Industrial
Solutions

Purpose-built fabrication and test equipment, engineered to your specification

When a standard product does not fit the job, we design and build one that does. From a single test fixture to a complete instrumented test bench, every project is engineered, fabricated, wired and commissioned in-house by the same team that builds our hydraulic, pneumatic and simulator products.

Projects range from small fabricated fixtures and adaptor kits delivered in weeks, to medium-scale test benches with National Instruments data acquisition, LabVIEW interfaces and automated safety systems. Each one is delivered with drawings, documentation and operator training.

Engineers welding and checking a custom prototype test frame against drawings in the workshop
In-house fabrication

What We Build In-House

Mechanical design and fabrication

Frames, enclosures, guards, tanks and fixtures in welded steel and sheet metal, machined to fit your components.

Hydraulic and pneumatic circuits

Pump, valve, filtration and cooling packages sized for the test pressures and flows the job demands.

Controls, DAQ and software

National Instruments hardware with LabVIEW interfaces, or PLC-based control, with automated test sequences and reports.

Commissioning and training

Factory acceptance testing, on-site installation, operator training and documentation for every delivery.

Small Custom Projects

Fixtures, Stations and Adaptor Kits

Compact builds that solve one testing or handling problem in the workshop. Typically bench-top or single-frame units, delivered in a matter of weeks.

Technician tightening a hydraulic fitting
Testing

Hydraulic Hose Proof-Test Station

Bench-top station for pressure-testing crimped hose assemblies before they leave the workshop, so every hose is proven at pressure rather than trusted.

  • Test pressure matched to the hose class
  • Guarded chamber with quick-connect test ports
  • Pressure-hold and leak check with gauge readout
Hands adjusting pressure instrumentation on a test fixture
Testing

Valve and Fitting Leak-Test Fixture

Pneumatic pressure-decay fixture for directional control valves, non-return valves, fittings and small manifolds after repair or assembly.

  • Pressure-decay leak test with set hold time
  • Interchangeable port adaptors for different valve families
  • Clear pass/fail indication for the operator
Welder working on a steel structure inside the fabrication facility
Fabrication

Test Manifolds, Adaptor Kits and Fixtures

Machined manifolds, adaptor sets and welded holding fixtures matched to the pump and valve ports you actually service, so test benches connect without improvised fittings.

  • Matched to customer port standards and thread forms
  • Welded steel frames, guards and mounting plates
  • Powder-coated finish in your house colours
Medium Custom Projects

Instrumented Benches and Integrated Systems

Complete test and service equipment combining fabrication, fluid power and controls. Engineered to a written specification, factory tested and commissioned on site.

Industrial test stand with instrumentation
Testing

Engine and Powertrain Test Bench

Instrumented bench for run-in and performance testing of engines, gearboxes and transfer cases, with loading, cooling and data acquisition built around the units you overhaul.

  • Speed, torque, temperature and pressure logging
  • NI hardware with LabVIEW test interface and reports
  • Automated safety shutdowns and interlocks
Electrician wiring an industrial control panel
Controls

Control Cabinets and Data Acquisition Integration

Purpose-built control cabinets that add measurement, automation and reporting to new or existing test equipment, including benches not originally built by us.

  • NI cDAQ, cRIO or PLC-based control to suit the task
  • LabVIEW test sequences with automatic report generation
  • Retrofit packages for existing benches
Skid-mounted industrial unit
Fabrication and Testing

Mobile Service and Hydraulic Power Units

Trolley- or skid-mounted units combining pump, tank, filtration and controls in one frame for field service, system flushing and on-site pressure testing.

  • Pump, tank, filtration and cooling on a single frame
  • Single- or three-phase electric drive
  • Built-in gauges and relief-valve protection

How a Custom Project Runs

01

Requirement review

We visit or call to understand the components, pressures, flows, space and power available, and agree a written scope.

02

Design and proposal

Layout drawings, circuit schematics and a fixed quotation, reviewed with you before anything is cut or ordered.

03

Build and factory test

Fabrication, assembly and wiring in our workshop, followed by a factory acceptance test against the agreed specification.

04

Commissioning and training

Installation on site, operator training and handover with drawings, manuals and a spare-parts list.

Have a Project in Mind?

Send us a description, sketch or the specification of the components you need to test or build around, and we will come back with a proposal.

Get a Quote